Friday, May 20, 2011

Artan: New Release!


I am just exhausted today, so I don't have too much to say beyond what's on his page, but the little cob is finished, in the mail to the caster, and ready to order! More info at http://maggiebennett.com/artan.html

Thursday, May 12, 2011

Superluminal Motion



I was looking for a name for this new Arabian mare that would "fit" with Supernova, who she goes with. "Superluminal motion" is motion that appears to be faster than the speed of light, and I thought it works for her--though I think it will be just Superlumina, or Lumina. Anyhow...

Lumina is a traditional scale Arabian mare, made to accompany Supernova. She's rearing and twisting and just lots of fun. She is still very much in progress (she doesn't even have a base, much the less things like mane and tail detail, and there may be more major changes as well), but has been demanding a lot of my attention lately.

I can tell that she's going to be another one that's just impossible to get good photos of--the twist through her whole body means that something's going to get distorted by the camera!

Again, she's not nearly done, and I don't know what all will need to change before she is (if you see problems please do feel free to tell me about them, now is the time to change them)! But I plan to release her unpainted as well as paint a number for sale. Hopefully that won't be too far off, but it depends on how things go finishing her up!

Tuesday, April 19, 2011

Resin vs. Pewter

As many of you know, most model horses produced by sculptors for the hobby are cast in resin--that's why we call them "Artist's Resins", after all! Resin is an amazing material and comes in many varieties. The resins used in the hobby vary slightly, but nearly all are a two part, self-hardening thermoset plastic. Thermoset means that once the plastic has set up, you can't just reheat it to melt it down and use it again. Cellulose acetate (what Breyers and Stones are made of) is a thermoplastic plastic, so heating it will make it soften and then melt. Heating a thermoset plastic like resin may soften it up to a point, but it will not melt nicely so you can use it again.

Producing a model in resin is quite expensive. Uncured or unmixed resin is toxic to varying degrees, and getting good castings really requires some expensive equipment. The silicone rubber molds used to make resins are pricey, both in materials and in the very skilled labor needed to make them. The molds don't last forever, either--depending on a variety of factors, perhaps 65 castings can be expected out of each mold.

Resin is not particularly fragile, but nor is it incredibly strong. Heavy bodies on thin legs (like horses!) can cause gradual warping of the legs over time. For this reason, as well as the comfort of painters and economical reasons, hollow-cast resins are popular and common. Wire reinforced legs are also common. Producing a hollow-cast, wire-reinforced resin horse with minimal seams and bubbles requires an immense amount of skill!

When I began creating micro minis, I considered producing them in resin but quickly chose pewter instead. Many people in the hobby are not particularly familiar with pewter, but I think it's a lovely material.

Pewter is an alloy of tin and other metals. It has a relatively low melting point, around 350-450° F. That low melting point means that it can be poured into rubber molds, unlike many other metals which would burn the rubber. Typically, a vulcanized rubber mold is used to produce small pewter pieces like my micro minis. The molds my caster uses can hold 6-7 horses at a time and are vulcanized using heat and pressure, in somewhat the same way that a car tire is produced! This makes for durable molds: instead of 65 horses, a mold can often make hundreds of castings of each horse. I believe that my new horses are going to be cast using different molds, which don't last so long but do allow for complex poses without distortion (due to the high pressures and temperatures involved a certain amount of distortion is inevitable in vulcanized rubber molds).

The more durable molds are far from the major cost savings of producing small horses in pewter, though--after all, I don't really need to be able to produce many hundreds or thousands of each horse. No, the real savings are in the per-casting price, the price I have to pay for each horse on top of the fixed mold cost. For a resin micro mini, the last time I checked that cost per piece was higher than the price at which I sell the pewter micro minis. I would need to significantly increase the price (think doubling or more) to produce them in resin. This is the most important reason I have for using pewter. Even though the price of tin and therefore the cost of pewter (and the cost to me of my little horses) has nearly doubled in the last year I have not yet had to increase my prices on the micro minis.

Pewter can be painted and finished just like resin. In fact, miniature makers have been using pewter for far longer than anyone has used resin! In many cases the pewter horses have fewer and cleaner seams than resins, and the seams they do have can be cleaned the same way as resins--small files, sandpaper, and carbide scrapers.

One of the issues raised about the pewter micro minis is the surface texture or porosity some exhibit. While this can be sanded or polished down, it does add an additional step and could lead to loss of detail. For the newest horses, I am going to be using a different caster who I have been told can do amazing things with pewter. I haven't sent anything to him before, so we will see, but I have very high hopes that these will be cleaner and smoother than ever before.

Another issue comes in repairing broken pewter minis. I honestly can't say I've repaired many myself, as I'd rather simply replace the horse than spend a lot of time fixing it. However, for a painted model, simply replacing it is not so simple! Breaks can be repaired by drilling, pinning, and gluing, but that is very tricky on the tiniest micro mini legs. Depending on the horse, it might be pretty hard to simply glue certain breaks, especially if it is a very delicate leg that needs to support weight. In those cases, I would remove the broken area up to the nearest place thick enough to be drilled and have a pin inserted, then resculpt the broken area over the pin. While the additional weight of the pewter does make this more difficult than in resin, the much greater strength of pewter also means far fewer breaks than would be likely to occur in tiny, delicate resin legs. Some micro minis are more prone to breakage than others, as I have been seeing now that sales of them are handled in-house, and I'm trying to design future releases to be even less fragile while still having refined legs and details.

So, hopefully that helps clarify some of the issues with using resin for such little horses! Please feel free to post questions or comments, I'd love to hear what you think!

Monday, April 18, 2011

New sculpture, new scale

This fun little colored cob just wouldn't let me work on other things until he had his say! He was inspired by a conversation on models that balance on two hooves, without a base, like the CM FAS I did. With a CM, I can counterweight the horse internally, but with a hollow-cast resin I can't count on each piece having the same weight distribution. I therefore thought to work in a smaller scale, one in which we could produce solid casts without them being overwhelming, and to make a horse with plenty of feathering so that he would have a good stable footing--and this guy was the result!
He's a bit of a new scale for me. Larger than micro mini, but quite a bit smaller than stablemate, I've been finding this scale a blast to work in lately. I haven't publicly posted pictures of some of the other sculptures I've done in this size, as they are commissions and will be revealed in good time, but I found the size so much fun to work in I couldn't resist making a few more for myself.
This dude (man, I need to come up with a name for him!) is small, scarcely larger than a micro mini. He's really a pony, sculpted to the larger scale (which also needs a name, any ideas?). Other horses in this scale stand about 2" tall--it is approximately 1:50 scale, I believe.
These pictures are just about the same size that he is, on my screen (screens vary so much that there's no guarantee that that will be the same on yours), but click on any of them to see him many times actual size.

He isn't quite finished, actually. I still need to carve out his hooves and check on a few things before declaring him finished.

My fingers here might give you an idea of his magnitude--or lack thereof! But he's not lacking in details; those were fun to work on at such small size!
He will be cast in pewter. I'm not sure of price yet, but I do have some plans revolving around a painted edition!
And here he is with a stablemate, a micro mini, and another sculpture in the same scale--both of them are still in progress!

Any ideas for a name for this scale? Is anyone else doing stuff in a similar size?

Sunday, March 27, 2011

Another drastic custom Arabian!

Yes, I've made another drastic CM. I can't help it--they're such a fun thing to work on in between commissions! This one started out as a Breyer Smoky. I've put up a page with many (lots and lots of) photos at http://maggiebennett.com/gallery/maysa.htm, and her eBay auction is also up this week at http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=120704199143

Here you can see how drastic she is--the purple is Apoxie Sculpt and the white is carved-down plastic. This picture was taken before final detailing, and of course before she was primed and painted. I like to wait as long as possible before priming, to avoid having Apoxie-primer-Apoxie-primer layers. It seem like they will have better longevity when there are fewer interfaces between dissimilar materials.


Longevity is always something to keep in mind with customs. I don't think anyone is honestly sure how well they'll hold up over the course of tens or hundreds to years, but I do know there are certain things we can do to help them last. Some, such as maintaining them in a climate-controlled environment as much as possible and avoiding sudden temperature extremes are the responsibility of the collector. But others are the responsibility of the artist! These include things like roughing up plastic areas before applying epoxy to them, so that the epoxy is able to make a firm bond, and drilling a small air hole to reduce the possibility of bloating if the piece is exposed to high temperatures. I have heard that customs in which these few simple guidelines have been followed are much more likely to hold up and bring joy for many years to come!



In Maysa's case, I scratched up the plastic all over the original (after I repositioned him) with an Exacto knife, making hatchmarks and deep scratches to give good adhesion. Her air hole is tucked discretely in her groin--much less noticeable than the corner of the mouth or the nostril, where many original finish plastics have their hole!

Monday, March 7, 2011

Smooth whites

Unfortunately, I don't have any magic tricks for getting nice, smooth, even white markings when painting. As far as I know, there isn't a trick to it beyond lots and lots of very thin layers to eliminate brushstrokes. I do like to seal the entire horse very well with Dull Cote, then airbrush in a thin (not fully opaque) layer of white over the markings, then clean the edges up using a bit of water, airbrush cleaner, or Windex on a q-tip or toothpick, but it's still a tedious process. I always want to rush it and then have to go back and fix things that I messed up in my rushing!

So, I'm sorry this is not a time-saver! It seems like there's no way around it if you want lovely smooth white markings!

Friday, February 4, 2011

Drastic Custom FAS

Here's the auction for that drastic custom visible in my previous post: eBay, and a picture of him too! I've very happy with him. More pictures at his eBay auction or at his page.